2003 polaris scrambler 500 4x4 manual transmission fluid

Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris sportsman 500 6x6 protected. Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or. Polaris repair manuals download a repair manual straight to your computer, tablet or smart phone in seconds. Polaris scrambler 400 fluid specs polaris began building allterrain vehicles atv in 1985. Polaris scrambler 500 4x4 owners manual pdf download. Learn how to change the transmission fluid, and the front and gear differential fluids, on your polaris sportsman atv. Download polaris sportsman repair manual 400 450 500 550. Instant download polaris scrambler 50, 90, 250, 400 and 500 atv allterrainvehicle repair manual. I know when the awd button is on and the rear tires spin loose traction its supose to engage. Download polaris scrambler repair manual 50 90 400 500 850.

Fully bookmarked and searchable digital download of the above listed service manual. Transmission angle drive fluid front drive fluid antifreeze 6040 premix all season grease ujoint. The transmission and chain on atvs work together to propel the vehicle with the transmission moving a sprocket, which in turn moves the chain. The other day i was riding it and i notice when i had it in 2wd and would give it a lot of throttle, 4wd would engage. Polaris sportsman 500 repair manual download a polaris sportsman 500 repair manual, also termed polaris 500 factory service manual or sportsman 500 4x4 repair guide is a. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. Driver must be at least 16 years old with a valid drivers license to operate. Polaris had a supplement to the owners manual, i can dig up the. Hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike.

This assembly type is most often seen on sport quads and older 4x4s. All manuals are in pdf format for quick easy download. An american manufacturer, known for their snowmobiles, polaris industries was established in 1954. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2002 polaris sportsman 700 protected. This takes polaris agl atv gearcase lubricant as polaris likes to call it. Polaris 2004 atv owners manual 129 pages offroad vehicle polaris scrambler 500 2000 parts manual. We reinvented the limits of durability and power, crafting parts that work together to make any adventure possible. Polaris is also one of the few big factories to sponsor race teams on the world powersports association snocross circuit. Download polaris sportsman repair manual 400 450 500 550 600 700 800 850 570. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use.

Fluid specification fill quantity maintenance interval. Engine oil transmission oil gear oil polaris riders. Polaris ranger 500 2x4 polaris ranger 500 4x4 carb polaris. The polaris scrambler 500 4x4 is an allterrain vehicle, or atv, produced by polaris industries, a firm based in medina, minnesota. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the transmission fluid on a polaris sportsman fourwheeler. All riders should always wear helmets, eye protection, and protective clothing. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. When i started it up i noticed the infamous polaris sportsman ticking that c. A repair manual is a professional book of instructions that list maintenance, repair and overhaul of the 4wheelers main components. The manual says to use polaris synthetic gear case oil. The rear transmissiondrive is a multi task system that is composed of the rear drive and transmission. Transmission clutch rebuild kit for polaris sportsman predator scrambler 90 2 stroke atv part.

Where is the transmission dipstick on a 1991 honda. Polaris scrambler 4x4 service manual polaris scrambler 500 4x4 front hub work in this video i put the front hub back together on my 1999 polaris scrambler 500 4x4. Orv lube specification chart team tip chapter summary chapter 1. The companys first atv was produced in their roseau, minnesota, factory and thengovernor rudy perpich rode the first trail boss off the assembly line. Where do i check the transmission oil level on a polaris. Download polaris trailboss 330 trail boss 330 2003 03 service repair workshop manual download now polaris predator 500 2003 2005 service repair workshop manual 2003 youth polaris scrambler 50 90. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 2.

And, all three jobs require a different fluid polaris premium demand drive fluid for the front, polaris agl for the transmission, and 8090w gear oil for the rear diff. View and download polaris scrambler service manual online. Offroad vehicle polaris scrambler 500 4x4 owners manual. Polarisindustries allterrain vehicles owners manual. I decided to pull the bike out today to start getting it ready for my trip up north next week. Refer to owners manual or service manual for procedures related to fluid changing and level validation. The polaris 500 has front rear end that does take the 80w90 gear oil. There is no other readily available fluid to sub it out. Powered by a 498cc fourstroke motor, the scrambler remains one of the most powerful atvs on the market. Hell, my polaris dealer gave me the wrong spark plugs last week for their top line atv. Polaris sportsman maintenance products official polaris.

Only polaris lubricants are specially developed with our engines to handle the intense conditions and highperformance requirements demanded by riders worldwide. Automotive replacement manual transmission drive shaft seals. Where is the transmission dipstick on a polaris scrambler. Merely said, the repair manual for 2003 polaris ranger 4x4 is universally compatible with any devices to read polaris sportsman 500 repair manual download a polaris sportsman 500 repair manual, also termed polaris 500 factory service manual or sportsman 500 4x4 repair guide is a. Add in the 0w40 ps4 oil for the motor and you have four different fluids to keep track of for this thing. The 2011 polaris scrambler 500 is equipped with a 498cc highoutput engine and can be automatically switched from twowheel drive to. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production. Remember to change your drive system fluids every 5075 runtime hours. The company currently sells snowmobiles, atvs, side x side vehicles, motorcycles, and neighborhood electric vehicles. My scrambler 500 4x4 has had small transmission leak for awhile now only way to properly fix it is split the case but i have been using just regular atf transmission fluid in it for over 5 years with at least 100 miles a week being put on it with absolutely no. Passengers, if permitted, must be at least 12 years old.

975 773 367 807 978 974 1473 949 1042 1409 566 812 750 332 1475 1328 900 550 77 1034 119 735 1184 698 977 374 315 86 200 1396 171 296 130 84 1330 425